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Bone implant research leaps forward

Washington State University is now the first academic institution in the U.S. to use Laser Engineered Net Shaping (LENS) technology to develop porous metals and metal-ceramic bone implants for load-bearing applications.

The newly acquired LENS machine adds to the cutting-edge technology available in the new Biomedical Materials Research Laboratory, which houses the University’s interdisciplinary effort to develop new materials and structures for bone implants. A team of Washington State University scientists established the new laboratory with the help of a $750,000 grant from the W.M. Keck Foundation.

The new lab’s primary researchers—Amit Bandyopadhyay and Susmita Bose, of the School of Mechanical and Materials Engineering, and Howard Hosick, of the School of Biological Sciences—used the Keck Foundation grant to purchase the LENS machine. The new technology will allow them to expand their work on developing biomaterials for use as bone implants.

The work has great potential. Although implants (such as hip replacements) have been in use for about 50 years, researchers have so far been unable to increase their durability. The average implant lasts only about a decade—a big problem for many people who suffer joint and bone injuries from sports and other activities. At the same time, the U.S. population is aging, so a greater number of people can expect to experience age-related degenerative bone problems that will require the use of implants.

The limited lifespan of bone implants and joint replacements relates directly to the materials they are made from. Current treatments usually call for titanium screws and plates—materials originally designed for use in the automotive or aerospace industry. Because they are denser and stronger than bone, these implants eventually weaken the surrounding bone, causing the bond between bone and implant to fail.

Using LENS technology may allow the researchers to replace the solid, heavy bone implants that are currently used with lighter ones. With the new technology, researchers can basically “print out” a perfectly formed, three-dimensional bone implant from a computer file using metals such as titanium. LENS not only replicates the shape of a bone, it also creates a porous structure similar to that of natural bone.

In the new laboratory, the research team will also continue their work on ceramic materials that are compatible with the body. Bose and Bandyopadhyay are working on nanoscale-engineered porous ceramics that are based on calcium phosphate and mimic many of the properties of real bone. Hosick’s work as a molecular biologist helps the team better understand how bone regenerates and interacts with implant materials at the cellular level, so they can tailor their materials to work with the body in specific ways to maximize implant success. The ceramic implants would be able to dissolve into the body as bone grows to replace the ceramic scaffold.

With the establishment of the new Biomedical Materials Research Laboratory, which is part of the University’s interdisciplinary Bioengineering Research Center, the group also hopes to be able to involve more graduate students in their work.

   
Closeup of materials developed by WSU biomedical materials researchers
Samples of some of the materials developed by biomedical materials researchers at Washington State University


 

   
                             
 

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